GWDLTHERMO’s 8-ton dual-furnace induction system is designed for flexible, energy-efficient melting with shared power output. One power cabinet drives two furnaces, supporting simultaneous melting and holding. Intelligent control allocates power dynamically based on transformer capacity to ensure optimal efficiency and system safety.
Whether you need to reduce energy costs, upgrade an existing line, or handle oversized castings with limited infrastructure, this system is engineered for your foundry's real-world demands.
The GWDLTHERMO 8-Ton Remote-Controlled Dual-Furnace Induction Melting System is designed for efficient large-scale metal melting operations. Using a single power supply cabinet, the system powers two induction furnaces, allowing simultaneous melting and holding processes.
Featuring intelligent load balancing, this system optimizes transformer use, reducing energy consumption while maximizing melting speed. With high-voltage output (up to 5400V), oversized copper busbars, and optional patented integrated reactors, it achieves up to 25% power savings per ton.
Equipped with a smart remote control system, advanced safety monitoring, and rugged construction, this system is ideal for foundries aiming for reliable, 24/7 melting performance.
Supports full customization based on transformer size, melting cycle, casting alloy, and space requirements.Technical Specification
Item | KGPS-8T-3 | KGPS-8T-6 | KGPS-8T-10 |
---|---|---|---|
Rated Input Voltage | 700V | 1000V | 1000V |
Output Voltage (to Furnace) | 2600V | 3600V | 5400V |
KK Thyristor | 2500A / 2000V ×16 (Hangzhou Han'an) | 2500A / 2000V ×24 | 3000A / 2000V ×24 |
KP Thyristor | 2500A / 3000V ×12 | 2500A / 4000V ×12 | 3000A / 3500V ×24 |
Air Switch | 3000A motorized ×2 | 3500A motorized ×2 | 3500A motorized ×2 |
Copper Busbar | 100mm × 10mm | 120mm × 10mm | 120mm × 10mm |
Reactor | φ20mm copper ×8 coils | φ25mm copper ×10 coils | φ25mm copper ×12 coils |
Capacitor Bank | 2000kF / 1200V ×32 | 2000kF / 1600V ×40 | 4000kF / 2300V ×60 |
Furnace Size | Ø2.0m × H2.1m | Ø2.0m × H2.3m | L2.7m × W2.7m × H2.5m |
Induction Coil | 13 turns ×2 / Ø1.3m | 18 turns ×2 / Ø1.3m | 27 turns / Series coil |
Copper Coil Tube Spec. | 25×45×4mm | 25×40×5mm | 25×60×5mm |
Melting Efficiency | 600–650 kWh/ton (6300kVA) | 500–550 kWh/ton (6300kVA) | 450–490 kWh/ton (4000kVA) |