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8T Remote-Controlled Medium Frequency Induction Furnace with Dual-Furnace Power System

Smart remote-control system (core patent) for real-time monitoring and protection Intelligent power split between two furnaces based on transformer limits

8T Remote-Controlled Medium Frequency Induction Furnace with Dual-Furnace Power System

8T Remote-Controlled Medium Frequency Induction Furnace with Dual-Furnace Power System

Model:KGPS-8T-3
Rated Input Voltage:700V
Output Voltage to Furnace:2600V
Rectifier Type:6-phase / 12-pulse (harmonic filtered)
Reactor Type:Double reactors, φ20mm × 8 coils
Melting Time & Power:8T in 60–65 min (6300kVA, 600–650kWh/T)

Product Video

System Overview

GWDLTHERMO’s 8-ton dual-furnace induction system is designed for flexible, energy-efficient melting with shared power output. One power cabinet drives two furnaces, supporting simultaneous melting and holding. Intelligent control allocates power dynamically based on transformer capacity to ensure optimal efficiency and system safety.

Whether you need to reduce energy costs, upgrade an existing line, or handle oversized castings with limited infrastructure, this system is engineered for your foundry's real-world demands.

The GWDLTHERMO 8-Ton Remote-Controlled Dual-Furnace Induction Melting System is designed for efficient large-scale metal melting operations. Using a single power supply cabinet, the system powers two induction furnaces, allowing simultaneous melting and holding processes.

Featuring intelligent load balancing, this system optimizes transformer use, reducing energy consumption while maximizing melting speed. With high-voltage output (up to 5400V), oversized copper busbars, and optional patented integrated reactors, it achieves up to 25% power savings per ton.

Equipped with a smart remote control system, advanced safety monitoring, and rugged construction, this system is ideal for foundries aiming for reliable, 24/7 melting performance.

Supports full customization based on transformer size, melting cycle, casting alloy, and space requirements.Technical Specification


Technical Specifications

ItemKGPS-8T-3KGPS-8T-6KGPS-8T-10
Rated Input Voltage700V1000V1000V
Output Voltage (to Furnace)2600V3600V5400V
KK Thyristor2500A / 2000V ×16 (Hangzhou Han'an)2500A / 2000V ×243000A / 2000V ×24
KP Thyristor2500A / 3000V ×122500A / 4000V ×123000A / 3500V ×24
Air Switch3000A motorized ×23500A motorized ×23500A motorized ×2
Copper Busbar100mm × 10mm120mm × 10mm120mm × 10mm
Reactorφ20mm copper ×8 coilsφ25mm copper ×10 coilsφ25mm copper ×12 coils
Capacitor Bank2000kF / 1200V ×322000kF / 1600V ×404000kF / 2300V ×60
Furnace SizeØ2.0m × H2.1mØ2.0m × H2.3mL2.7m × W2.7m × H2.5m
Induction Coil13 turns ×2 / Ø1.3m18 turns ×2 / Ø1.3m27 turns / Series coil
Copper Coil Tube Spec.25×45×4mm25×40×5mm25×60×5mm
Melting Efficiency600–650 kWh/ton (6300kVA)500–550 kWh/ton (6300kVA)450–490 kWh/ton (4000kVA)

System Features

  1. Dual-Furnace Architecture
    One cabinet powers two furnaces, enabling melting and holding simultaneously — boosting flexibility and utilization.
  2. Intelligent Power Allocation
    Patented control logic dynamically adjusts furnace load based on transformer size, avoiding overloads or underutilization.
  3. Smart Remote-Control System
    Core patented technology ensures rapid protection, remote diagnostics, simple operation, and fast startup.
  4. High-Voltage Efficiency
    Multi-stage boost circuits increase output voltage up to 5400V, significantly reducing cable and coil energy loss.
  5. Integrated Reactor (Optional)
    Maintenance-free, high-efficiency alternative to traditional air-core reactors. Reduces reactive power by 60%, saves up to 15kWh/ton.
  6. Leakage Pre-Warning System
    Real-time monitoring of lining wear and abnormal current — preventing costly furnace leaks or damage.
  7. Heavy-Duty Components
    All core parts are rated for continuous 24-hour melting with robust copper busbars, oversized coils, and dual-layer cooling.

Standard Accessories Included

  • Steel Lining Mold
  • Gearbox Control Box + Buttons
  • Conduits, Clamps, Fittings
  • Cabinet-to-Capacitor and Furnace Wiring Kits
  • Smart Remote Controller
  • Full Technical Documentation (wiring diagrams, melting parameters, foundation drawing, user guide)
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Phone:+86-13526935931
Email:gwdlthermo@gwdl.com