3T Hydraulic Tilting Medium Frequency Induction Melting Furnace

KGPS-3T-8G Remote-Controlled Medium Frequency Melting Furnace

Key Features

• High-Voltage Induction Furnace: Operating at voltages up to 5600V, effectively reduces reactive current by 60%, saving up to 200 kWh per ton of molten iron.
• Advanced Capacitor Configuration: Equipped with 19 sets of high-voltage, high-capacity capacitors (4000KF / 2300V, Xin'anjiang brand). This configuration further improves power factor and reduces energy loss, saving 25 kWh per ton of molten steel.
• Heavy-Duty Furnace Shell: Constructed from extra-large heat-resistant steel, ensuring excellent durability, resistance to thermal damage, and long service life.
• Hydraulic Tilting System: Powerful and stable hydraulic mechanism enables smooth and precise furnace tilting, facilitating safe pouring operations and improving production efficiency.

Technical Overview

General Information

• Model: KGPS-3T-8G
• Melting Capacity: 3 tons of molten iron in 45 minutes
• Application: Iron, steel, stainless steel, copper, aluminum

Power & Control System

• Input Voltage: 1000V
• Output Voltage (Induction Furnace): 5600V
• Core Control: Intelligent remote-control system
• Thyristors: 1800A/1800V × 12 (KK) & 1800A/3000V × 6 (KP)
• Air Switch: 2500A motorized
• Copper Busbar Size: 100mm × 6mm
• Reactor Coil: 20mm copper tube × 8 turns
• Integrated Inductor: Patented design for enhanced reliability
• Safety: Built-in leak furnace early-warning system

Capacitor Cabinet

• Configuration: 4000KF / 2300V × 19 pcs (Xin'anjiang brand)
• Energy Saving:
  • Up to 60% reduction in reactive current
  • ~25 kWh saved per ton of steel

Furnace Body & Structure

• Induction Voltage: 5600V
• Shell Material: Ultra-large heat-resistant steel
• Tilting System: Hydraulic, high-strength
• Coil Inner Diameter: 950mm
• Coil Turns: 31
• Coil Tubing Spec: 25mm × 35mm × 5mm
• Shell Size: 1650mm × 1650mm × 1850mm (L×W×H)