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Vacuum-Atmosphere Rotary Kiln

1150℃ high-temperature safety-type hydrogen treatment rotary furnace, featuring an automatic leakage cut-off system and a tail gas ignition device, with customization available.

Vacuum-Atmosphere Rotary Kiln

Vacuum-Atmosphere Rotary Kiln

Maximum Temperature:1150°C
Tilt Angle:1–15° (adjustable)
Rotation Speed:1–15 r/min (adjustable)
Temperature Sensor:Thermocouple Type K
Furnace Chamber Dimensions:219mm (diameter) × 600mm (heating zone length)
Furnace Tube Dimensions:100mm (diameter at both ends), 219mm (diameter at center)

Product Video

Maximum Temperature1150
ModelGWL-1150KQGA
Chamber DimensionsDiameter: 219mm × Heating Zone Length: 600mm
Tube DimensionsEnds: Ø100mm, Middle: Ø219mm
Power Supply (AC)380V
Max. Operating Temp.1150°C
Long-term Operating Temp.1100°C
Temperature Control Range80–1200°C
Temperature SensorK-type thermocouple, measuring range: 0–1320°C
Furnace Tube310S stainless steel tube, with internal baffle, sealed ends, 310 multi-layer plate
Heating Element PositionSurrounding the tube
Rotation SpeedAdjustable, 1–15 rpm
Tube Tilt AngleAdjustable, 1–15°
Vacuum PumpRotary vane pump with rotary sealing structure
Flow MetersFour mass flow meters
CategorySpecification
Hydrogen DetectionHydrogen leak detector with:
 1. One-way outlet valve to prevent backflow
 2. Hydrogen ignition device
 3. Flame detection system
 4. Automatic shutdown of exhaust and intake valves if flame extinguishes
 5. Leak alarm with buzzer and automatic valve shutdown if hydrogen concentration exceeds limits
Exhaust TreatmentAutomatic ignition for exhaust gas combustion
Temperature Control±1°C accuracy (integrated circuit control, no overshoot)
Temperature Uniformity±1°C (adjustable based on chamber size; multi-point control for larger chambers)
Heating RateAdjustable from 1°C/h to 20°C/min
Heating ElementsSilicon carbide rods
Furnace BodyCNC-machined, polished, acid-washed, phosphated, powder-coated, and high-temperature baked for durability and easy cleaning
StructureDouble-layer air-cooled design with optimized airflow to prevent oxidation of conductive components
Door MechanismTop-bottom opening design
Refractory MaterialVacuum-formed high-purity alumina insulation with hollow alumina plates at high-wear areas
InsulationTriple-layer: Alumina silicate fiber board + Alumina fiber board + Polycrystalline alumina fiber board
Surface Temperature<45°C during continuous operation
Protection SystemIntegrated control module with dual-circuit protection against overcurrent, overvoltage, phase failure, etc.
Control SystemSCR phase-angle/zero-cross triggering with constant voltage/current/power modes and current limiting
Display ParametersTemperature, segment number, time remaining, power output %, voltage, current
ButtonsImported pushbuttons (100,000+ cycles) with LED indicators
Temperature Programming30-segment programmable control with PID/APID/MPT algorithms and curve fitting
Standard Accessories2 insulation plugs, 1 crucible tong, 1 pair high-temperature gloves

 

MODEL: GWDL-KQGA   

Tmax ℃

Tube
Material

Tube Outer Diameter (mm)

Heating Zone Length (mm)

Tube Length (mm)

Voltage/Power

1200

Quartz glass 

Ф30-Ф50

300

900

220V,4KW

Quartz glass 

Ф60-Ф80

300

900

220V,5KW

Quartz glass 

Ф100-Ф120

300

900

380V,8KW

Quartz glass 

Ф130-Ф150

300

900

380V,10KW

Quartz glass 

Ф160-Ф180

300

900

380V,12KW

Quartz glass 

Ф200-Ф250

300

900

380V,15KW

1400

Alundum Tube

Ф30

300

1000

220V,3KW

Alundum Tube

Ф50

300

1000

220V,4KW

Alundum Tube

Ф60

300

1000

380V,6KW

Alundum Tube

Ф80

300

1000

380V,8KW

Alundum Tube

Ф100

300

1000

380V,10KW


Additional Equipment

  • Lift door:Pneumatic door opening, controlled by foot pedal, with hot surface facing away from the operator.
  • Touchscreen: Multilingual menu, multiple temperature rise process curve storage, historical curve storage, and data reports (7 inches).
  • Computer Control: Controls furnace start, pause, stop, stores historical curves, sets temperature rise curves, reads temperature rise curves, sets parameters, etc.
  • Siemens PLC Control: Real-time data reading with open ports for data communication with upstream and downstream equipment.
  • Manual or automatic gas supply system
  • Observation Window: Designed on the furnace door with high-temperature-resistant quartz glass.
  • Movable Casters: Two swivel casters and two fixed casters.
  • Rapid Cooling: Achieved with a frequency inverter and centrifugal fan for programmable cooling control.
  • Quick Discharge Rack: The material rack is made of high-temperature steel, with wear-resistant heavy-duty refractory bricks on the top, enabling rapid
  • transfer of materials from the furnace to an external platform in high-temperature environments.
  • Multi-Point Temperature Control: Independent temperature control on multiple sides for improved temperature uniformity.
  • High temperature furnace chamber with multi-sided heating for very good temperature uniformity.
  • Stirring Fan: Metal stirring fan, can be linked with PLC to automatically start at designated temperature segments.
  • Independent Control Cabinet: Separate control cabinet with an extended control cable length (up to 5 meters).
  • Heat Storage Furnace Bottom: The furnace bottom sinks 50mm with a hollow design, supported by multiple vertical columns, increasing Ceramic Load-Bearing Plate and ensuring uniform heat distribution at the bottom.
  • Exhaust Gas Treatment: Adds VOC exhaust gas treatment furnace with a capacity of 40m³,H or 80m³,H.
  • Corrosion-Resistant Furnace Lining: Furnace lining material resistant to acids, alkalis, and hydrofluoric acid corrosion.
  • Heating Element Protection: Prevents contamination from powder and corrosion from volatile substances and scratch.
  • Clean Furnace Lining: Furnace lining made of ceramics, high-temperature glass, and high-temperature metals to prevent dust and volatile substances.
  • Over-temperature limiter with adjustable cutout temperature as temperature limiter to protect the furnace and load
  • Customizable charging racks according to requirements, for loading the furnace in two levels.

 

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Phone:+86-13526935931
Email:gwdlthermo@gwdl.com