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- gwdlthermo@gwdl.com
The lifting furnace has a temperature control accuracy of ±1℃, with 6 temperature control points ensuring a furnace temperature uniformity of ±5℃, and the heating rate adjustable from 1-40℃/min. The dual loading platforms have a load capacity of 3000KG, with electric dual-screw lifting (including an emergency mechanism), and the furnace door is double-locked to ensure tight sealing. It can reach a vacuum degree of -0.095MPa, with three-layer insulation achieving over 60% energy saving. The furnace shell temperature is ≤45℃, enabling convenient and efficient operation.
| Temperature | 1400℃ |
| Model | aj-1400SS |
| Specifications (Furnace Chamber Dimensions) | See drawings |
| Number of Loading Platforms | 2 |
| Furnace Body Overall Dimensions | See drawings |
| Designed Power | 100KW; power can be automatically adjusted according to heating rate or manually adjusted; after 1 hour of no-load heat preservation, power usage does not exceed 40% |
| Power Supply (AC) | Three-phase five-wire 380V |
| Maximum Operating Temperature | 1400℃ |
| Long-term Operating Temperature | 1360℃ |
| Control Range | 80 to 1600℃ |
| Temperature Measuring Element | Platinum-rhodium thermocouple (Type B), measuring range 0-1600℃ |
| Installation Position of Heating Elements | Both sides |
| Temperature Control Precision | ±1℃ (integrated circuit control, no overshoot) |
| Furnace Temperature Uniformity | ±5℃, with 6-point temperature control |
| Heating Rate | Freely adjustable, with a range of 40℃/min (fastest) to 1℃/h (slowest) |
| Rapid Cooling | Using external tube heat exchanger (provided by customer) |
| Heating Elements | Equal-diameter 1600 silicon carbide rods, diameter 40mm |
| Furnace Body | Processed by CNC machine tools, with processes including polishing, grinding, pickling, phosphating, plastic powder spraying, and high-temperature baking. It features a two-color design, novel and attractive appearance, with advantages such as oxidation resistance, acid and alkali resistance, corrosion resistance, high-temperature resistance, and easy cleaning. Export quality with mirror baking paint. |
| Furnace Body Structure | The electric furnace body adopts an internationally advanced air-cooled double-layer structure. Effective air-cooled guide partitions enable overall cold air circulation in the furnace shell, which finally cools the heating element conductive plates before being discharged, avoiding high-temperature oxidation of the conductive plates and ensuring a good working environment. |
| Water-cooled Parts | Furnace mouth, furnace door, furnace top |
| Loading Platform In/Out Mode | The loading platform and furnace chamber are of split design; the in/out and lifting of the loading platform are controlled by PLC. |
| Loading Platform Braking Mode | The in/out and lifting of the loading platform use photoelectric isolation switch sensing signals, processed by PLC. |
| Loading Platform In/Out | Using stepless reduction motor with adjustable speed and soft start. |
| Loading Platform Lifting | Electric double-screw lifting, with manual power-free lowering mechanism (for emergency). |
| Furnace Door Locking | Equipped with two sets of locking devices: screw lifting locking (high-pressure spring) and hydraulic rotating cylinder locking. |
| Cooperation Between Furnace Mouth and Loading Platform Refractories | The furnace mouth and loading platform refractories adopt a stepped cross-sealing design, with angles on both upper and lower parts of the refractories. The opening angle of the loading platform increases, and gradually decreases as the platform closes. |
| Loading Platform Capacity | 3000KG |
| Vacuum Pump | 75L/s rotary vane pump (provided by customer) |
| Vacuum Degree | -0.095MPa |
| Refractory Materials | The furnace lining uses Type 1500 high-purity alumina fiber lightweight materials. Positions prone to collision during material handling (furnace bottom) use high-purity lightweight hollow spherical alumina plates, featuring high operating temperature, low heat storage, resistance to rapid heating/cooling, no cracking, no slag dropping, and good thermal insulation performance (energy-saving effect is over 80% compared to old-fashioned electric furnaces). |
| Insulation Materials | Three-layer insulation: nano-board, high-alumina cotton, alumina fiber folding blocks, with an energy-saving effect over 60% compared to old-fashioned electric furnaces. The easily-collided position at the furnace mouth uses lightweight special-shaped high-purity alumina materials. |
| Furnace Body Surface Temperature | ≤45℃ during long-term continuous operation |
| Protection | Adopts an integrated module control unit with accurate control precision, designed with dual-loop control and dual-loop protection, featuring overshoot, undershoot, thermocouple break, phase loss, overvoltage, overcurrent, overtemperature, current feedback, and soft start protection. |
| Control | Uses three sets of closed-loop thyristor module trigger control (phase-shift trigger mode). Output voltage, current, or power is continuously adjustable with constant voltage, current, or power characteristics. The current loop is the inner loop and the voltage loop is the outer loop. When the load is suddenly applied or exceeds the current limit, the output current of the voltage regulator is limited within the rated range to ensure normal operation of the output and regulator. The voltage loop also participates in regulation to maintain stable output current and voltage within the rated range, thus protecting heating elements from excessive current/voltage impact and ensuring safe, reliable control and precision. |
| Display Parameters | Temperature, temperature segment number, segment time, remaining time, output power percentage, voltage, current, etc. |
| Buttons | Imported buttons with a service life of over 100,000 times, equipped with LED indicators |
| Multiple Curve Input | 50-segment program control function. Settings can be input as follows: one curve with 50 segments, heating and cooling in the same curve. |
| Touchscreen Control System | Full control via touchscreen |
| Project Name Parameters | |
| Size: 10 inches; Overall Dimensions: 280W200H50D (mm) | |
| Resolution: 800*480 | |
| Backlight: LED | |
| Power: 5W | |
| Weight: 1Kg | |
| Language: Chinese | |
| Full-Screen Display and Operation: Instrument screen, light column graph, historical trend, data report, alarm information, data export, process flow, system management, etc. | |
| Control Objects: Temperature | |
| Various Alarm Outputs: SMS notification + sound and light warning (temperature, frequency, power adjustment, emergency stop, air pressure, transmission, heating timeout) | |
| Temperature Control: Touchscreen + high-precision integrated module | |
| Start Heating: Touch operation | |
| Pause Heating: Touch operation | |
| Stop Heating: Touch operation | |
| Transfer Platform In/Out: Touch operation | |
| Transfer Platform Lifting: Touch operation | |
| Start, Pause, Stop, Programming, etc.: Touch operation | |
| Flow Chart: Compiled according to furnace structure or product process flow | |
| Temperature Curve Compilation: Touch operation, 50 segments per curve | |
| Temperature Curve Storage Quantity: Unlimited (each curve can be named in Chinese) | |
| Real-Time Status Display: Running curve name, running segment number, segment time, segment running time, digital temperature, real-time curve, power output percentage | |
| Select Segment to Start (Cross-Segment Start): Touch operation | |
| Curve Range: Adjustable | |
| Historical Curve (Graphic and Text): Approximately 20 months of storage | |
| Data Report (EXCEL): Approximately 20 months of storage, multi-point simultaneous display (expandable by inserting a USB flash drive) | |
| Interval for Recording Historical Curves and Reports (Storage): Adjustable from 1 second to 3600 seconds, multi-point simultaneous display (expandable by inserting a USB flash drive) | |
| Alarm Indication: Color change (red) | |
| Alarm Information Language: Displayed in Chinese (alarm time and event described in Chinese) | |
| Data Export Interface: USB | |
| Printer Interface: Parallel port | |
| Touchscreen Protection: With password setting (others without password are prohibited from operating) | |
| Communication Port: RS485 | |
| Random Spare Parts | 2 heating elements, 2 sets of rod tools, 1 crucible tong, 1 pair of high-temperature gloves, electronic manual, video tutorials |
| Warranty Scope and Period | The electric furnace comes with a 1-year free warranty; heating elements are not covered (free replacement for natural damage within three months) |
| Customer Optional Accessories | 1. Add automatic exhaust port: 1 exhaust port, controllable to close or open, diameter 60mm, used for glue discharge during degreasing. |
| 2. Add air inlets (distributed on the side of the furnace chamber bottom); see drawings, controlled by three float flowmeters. | |
| 3. Air inlet flowmeter uses float flowmeter with a range of 1m³/min | |
| Packing List | 1 electric furnace, 2 heating elements, 2 sets of rod tools, 1 crucible tong, 1 pair of high-temperature gloves, 1 instruction manual, 1 certificate of conformity, 1 acceptance report (factory inspection report), 1 sales delivery note. |
| Shipping Information | 1. Export packaging. |
| Weight (approx.) | 9200Kg |
| Delivery Date | 30 working days |
