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Integrated High-Temperature Melting Furnace

This integrated high-temperature glass melting furnace combines melting and stirring functions, specifically designed for glass manufacturing and material research. It can reach a maximum high temperature of 1800℃ and is equipped with a speed-adjustable stirring system. Featuring PID precise temperature control, it saves space and boasts high thermal efficiency, making it suitable for the uniform melting requirements of special glass.

Integrated High-Temperature Melting Furnace

Integrated High-Temperature Melting Furnace

Temperature:1200℃
Crucible volume:5L
Heating element:Silicon carbide rod
Heating rate:Adjustable from 1℃/h to 40℃/min
Crucible materia:High-purity zirconium quartz (99.9%)
Charging and discharging:Top-loading and bottom-discharging

Product Video

Features:Enables high-temperature feeding and instant outflow of high-temperature solutions.

  1. Temperature Performance:Control accuracy: ±1℃,Furnace temperature uniformity: ±1℃ (varies with the size of the heating chamber).
  2. User-Friendly & Intelligent Operation:Easy to operate with programmable functions, including PID self-tuning, automatic heating, automatic heat preservation, and automatic cooling—no need for manual supervision.Optional computer communication function allows operation via computer (e.g., starting/stopping the furnace, pausing heating, setting heating curves, storing heating curves, viewing historical curves, etc.). Free software is available; for details, refer to: Computer Control System.
  3. Rapid Heating: Adjustable heating rate from 1℃/h to 40℃/min.
  4. Energy Efficiency: The furnace chamber is made of imported fiber materials, featuring high temperature resistance and resistance to rapid temperature changes.
  5. Crucible Material: High-purity zirconium quartz.
  6. Furnace Body: Finely powder-coated for corrosion and acid/alkali resistance. With air cooling for isolation between the furnace body and chamber, the furnace wall temperature is close to room temperature.
  7. Dual-Loop Protection: Protects against over-temperature, over-pressure, over-current, thermocouple breakage, power failure, etc.
  8. Furnace Chamber Material: Imported refractory materials with excellent thermal insulation, high temperature resistance, and resistance to rapid temperature changes

Temperature1200℃
Voltage (AC)220V/380V
Maximum Operating Temperature1250℃
Long-term Operating Temperature1200℃
Temperature Control Precision±1℃
Temperature Field Uniformity in Furnace±1℃ (depending on the size of the heating chamber); multi-point temperature control can be adopted for higher requirements
Temperature Measuring Element and Measuring RangeNickel-chromium-nickel-silicon K, measuring range 0-1350℃
Number of Programming Curve Segments50 segments for one group, 22 segments for two groups, 8 segments for three groups
Heating RateAdjustable from 1℃/h to 40℃/min
Heating ElementsSilicon carbide rods
Crucible MaterialHigh-purity zircon quartz (99.9%)
Crucible Volume5L
Way of Placing and Taking Out CruciblesPlaced and taken out from the upper part
Loading and UnloadingLoading from the upper part, unloading from the lower part
Installation Position and Method of Heating ElementsVertically installed around the crucible
Stirring BracketLifting, lowering, left-right rotation
Stirring RodSilicon carbide / corundum
Stirring SpeedAdjusted by digital frequency converter, with a speed range of 50-2800r/min
Refractory MaterialsHigh-purity alumina fiberboard
Cooling StructureDouble-layer furnace shell, air-cooled
Furnace Body Temperature≤45℃
Computer InterfacesRS485, RS232, USB
Warranty Scope and PeriodThe furnace is covered by a 1-year free warranty; heating elements are not covered (free replacement for natural damage within three months)
Spare Parts2 heating elements, 2 sets of rod tools, 1 instruction manual, 1 certificate of conformity, 1 pair of crucible tongs, 1 pair of high-temperature gloves, 1 stainless steel hook

Specification parameters

NameSpecification ModelStandard Crucible MaterialOverall Dimensions (mm)Crucible Volume (L)Power (kw)Weight (kg)
1200℃ Box-type Electric FurnaceGWDL-1200R-A-1.6LHigh-purity fused silica ceramicL=1120, W=800, H=13701.6L6180
GWDL-1200R-A-3LHigh-purity fused silica ceramicL=1120, W=800, H=13703L10220
GWDL-1200R-A-5LHigh-purity fused silica ceramicL=1120, W=800, H=13705L12240
GWDL-1200R2-A-10LHigh-purity fused silica ceramicL=1825, W=1825, H=210010L15300
GWDL-1200R2-A-17LHigh-purity fused silica ceramicL=1825, W=1825, H=210017L18450
GWDL-1200R2-A-50LHigh-purity fused silica ceramicCustomized50L45700
GWDL-1200R2-A-70LHigh-purity fused silica ceramicCustomized70L60900

List of Optional Additional Functions

NameFunction IntroductionOptionsFunction Code
Temperature ControllerStandard 50-segment heating curve; imported instruments can be selected alternatively (B)Two choicesAB
TouchscreenChinese menu, storage of multiple heating process curves, storage of historical curves and data reports (7-inch)Four choicesC
IoT InterfaceThe RS485 communication interface of the electric furnace reads and writes real-time data such as furnace start, pause, stop, heating curve, allowable time, etc.D
Computer Control Software and HardwareThe furnace can be controlled via computer for starting, pausing, stopping, setting heating curves, reading heating curves, and parameter adjustment with high reliability and easy operation. It displays measured value, set value, output value, segment time, segment number, heating curve, and power percentage curve. Heating curves can be stored, set values and common parameters modified via computer. Historical curves and reports can be saved for a long time with selectable time intervals (1s-1h).E
PLCAdopts Siemens PLC control (capable of reading and writing furnace start, pause, stop, heating curve, time, temperature curve, atmosphere, flow, switch quantity, power supply, power); opens ports for serial and parallel data with upstream and downstream equipmentF
Air InletFloat flowmeter + manual valve; the number of flowmeters, maximum output, and gas medium can be selectedTwo choicesK
Digital display mass flowmeter; the number of flowmeters, maximum output, and gas medium can be selectedM
Air OutletExhaust port, manually opened; DN30Two choicesT
Electrically opened, automatically opened or closed at segment N according to the heating curveP
Fully Automatic Air Inlet and OutletElectric exhaust port and electric air inlet can be associated with heating curve segments to be automatically opened and closed at any temperature segment; PLC is used to realize automatic opening and closing during heating (on the premise of selecting the touchscreen function)Y
Vacuum AtmosphereThe feeding chamber, high-temperature furnace chamber as a whole, and discharging chamber adopt vacuum-sealed shells to prevent oxidation, and can be used with atmosphereR
High-Temperature StirrerUses frequency converter and reducer for speed regulation; the stirrer rod is made of high-temperature ceramicZ
Independent Control CabinetControl system is separated from the furnace body; an independent control cabinet (1600x600x400) is added, and the length of the control cable is extended (within 5 meters)Q
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Phone:+86-13526935931
Email:gwdlthermo@gwdl.com