Overview
The GWDL-1000 VOC Debinding and Exhaust Purification Furnace integrates debinding and waste gas oxidation in one system.
It is specially designed for ceramics, MIM, and powder metallurgy industries where binder removal generates large volumes of VOC-rich gases.
This system ensures crack-free debinding, while simultaneously oxidizing harmful exhaust into harmless CO₂ and H₂O, achieving green, safe, and efficient production.
Key Features & Advantages
- 🔹 Dual Functionality: Combines high-precision debinding furnace and VOC purification in one unit, reducing equipment footprint.
- 🔹 Wide Temperature Range: 80–1200℃ working range, covering all binder and wax decomposition requirements.
- 🔹 Precision Control: ±0.5–1℃ control accuracy, ±1℃ uniformity, ensuring defect-free binder removal.
- 🔹 Flexible Heating System: Five-side heating (door, bottom, sides, rear) with independent multi-zone control.
- 🔹 Efficient VOC Purification: Exhaust treatment efficiency ≥95%，oxidizes hydrocarbons, alcohols, esters, and other VOCs into CO₂ + H₂O.
- 🔹 Programmable Profiles: Up to 40℃/min heating, 1℃/h slow ramping, supporting complex debinding curves.
- 🔹 Robust Structure: Multi-layer ceramic fiber + nano board insulation, strong corrosion resistance, surface temperature ≤45℃.
- 🔹 Safety & Certification: Equipped with CE certification, ISO9001 quality management system, dual-loop protection, and emergency safety measures.
- 🔹 Smart Connectivity: RS485 with AIBUS protocol (faster than MODBUS), allows integration into automated production lines and remote control.
- 🔹 Long Service Life: Reinforced furnace top, regenerative bottom design, and branded electrical components ensure durability.
Technical Specifications
- Max Temperature: 1250℃
- Continuous Working Temp.: 1200℃
- Exhaust Treatment Temp.: 1000℃ (optimal ~750℃)
- Gas Flow Capacity: 80 m³/h (95%+ purification efficiency)
- Heating Elements: Alloy resistance wire + SiC rods (multi-zone)
- Temperature Accuracy: ±0.5–1℃
- Uniformity: ±1℃ (depending on chamber size)
- Heating Rate: 1℃/h ~ 40℃/min (adjustable)
- Power Supply: 380V, 3-phase, 50Hz
- Total Power: 16 KW
- Control System: PID + SCR, programmable, up to 50-step curves
- Exhaust Design: Independent adjustable tail gas combustion chamber
- Insulation: Multi-layer ceramic fiber + nano board
- Cooling System: Forced air, double-layer shell, surface ≤45℃
- Chamber Material: 304 stainless steel pipeline, high-temp ceramic lining
- Safety: Dual-loop control, over-temp / over-current / over-pressure protection
- Communication: RS485, supports 80-point networking, AIBUS fast protocol
Applications
- Ceramics & Refractories: Debinding & wax removal with VOC purification
- MIM (Metal Injection Molding): Clean binder removal without secondary pollution
- Powder Metallurgy: Safe decomposition of polymeric binders and additives
- Glass, Electronics, Chemicals: VOC emission control during thermal processing
- Green Manufacturing: For enterprises requiring EU/US emission standards compliance
